Zero-defect logistics for automotive and industry

January 19, 2026 by TRANSCO Team

What to do when historically developed logistics processes no longer meet the requirements of OEMs (original equipment manufacturers)? In this practical case study, we show how we restructured the internal logistics of an automotive supplier plant to ensure error-free production delivery, stable FIFO processes, and safe plant traffic.

What challenges are shaping automotive logistics today?

Increasing OEM requirements, volatile quantities, and historically developed processes are placing a strain on many companies in the automotive industry. Incorrect deliveries, uncertain FIFO principles, inefficient factory transport, and separate production and logistics processes increase costs, risks, and dependence on human resources.

This is how error-free production logistics can be implemented:

We have optimized our customer’s logistics processes so that material flows are controlled transparently, sources of error are consistently minimized, and deliveries are reliably implemented on time.

Shipping and material flow control: Double ID check for correct material, quantities, and containers, as well as same-day unloading, scanning, and shipping; optimized factory traffic with daily shuttles and significantly reduced internal transport.

Inventory and empties management: Reduction of shrinkage and costly empties inventories through rapid posting, daily inventory checks, and consistent FIFO implementation.

Warehouse and process optimization: Use of high-bay racking systems (3,500 m², 4,400 pallet spaces) and efficiently designed storage and handling processes for optimal material rotation.

System integration and occupational safety: Complete integration of all processes into existing IT systems. Ongoing training and modern industrial trucks with EHS equipment.

Quality Management: On behalf of our client, we conduct comprehensive quality inspections on approximately 25,000 units per month.

The results:

99.99% OEM delivery quality

Greater process stability and occupational safety

Reduction of internal transport movements

What our customers appreciate about us:

The advantages of our logistics solutions:

We create reliable processes along the entire supply chain, from on-time delivery to sequence-secure provision directly to the assembly line.

On-time delivery (just-in-time)
Sequence-accurate delivery (just-in-sequence)
Transparent empties management
IT-supported process control
Permanent quality control

Why TRANSCO?

As a medium-sized, owner-managed logistics partner with over 50 years of experience, we offer integrated supply chain solutions that go far beyond traditional transport services. With around 700 employees, our own European network of locations, and a state-of-the-art logistics center, we create tailor-made concepts for transport, contract logistics, e-fulfillment, and customs clearance, especially for demanding industries such as automotive. Through efficient processes, digital interfaces, and personal consultation, Transco ensures stable, transparent, and sustainable supply chains that reliably meet production and delivery requirements.

Our services include:

Transport E-Fulfillment Logistics Customs clearance

Relax, we deliver.